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25/10/2024Tank & Tank Farms Design, Installation, Operation, Maintenance & Troubleshooting
£4,000.00
Category: Mechanical Engineering
Overview:
This interactive and practical course provides comprehensive insights into the design, installation, operation, maintenance, and troubleshooting of tanks and tank farms. Participants will engage in case studies, real-world exercises, and collaborative discussions covering atmospheric storage tanks and industry best practices. Key topics include tank design codes (API 650 & API 653), maintenance strategies, fire protection, and environmental safeguards essential for safe and efficient tank operation in hydrocarbon and other industrial sectors.
Program Objectives:
By the end of this course, participants will be able to:
- Apply techniques and best practices in tank and tank farm design, installation, and maintenance.
- Develop cost-effective maintenance and inspection strategies for optimal performance and safety.
- Implement industry standards and codes (API 650, API 653) for tank integrity and regulatory compliance.
- Identify and address common operational issues in tank farms, including corrosion, fire protection, and emission control.
- Understand the application of tank accessories for enhanced safety and operational efficiency.
Target Audience:
- This course is ideal for managers, engineers, and technical staff involved in tank and tank farm operations, including those responsible for design, instrumentation, inspection, maintenance, oil movement, bulk storage, and facility management in industries such as oil & gas, petrochemical, and energy.
Program Outline:
Day 1: Fundamentals of Tank & Tank Farm Design
- Introduction to Storage Tanks and Tank Farms.
- Types and classifications of storage tanks (fixed and floating roofs).
- Common applications across industries (hydrocarbon processing, power plants, marine terminals)..
- Design Codes and Standards.
- Overview of API 650 and its applications for tank design.
- Regulatory requirements and environmental considerations.
- Structural Elements and Material Selection.
- Tank shell, roof, and foundation design essentials.
- Material selection criteria and corrosion protection strategies.
- Case Study: Review of incidents and design flaws in tank farms.
Day 2: Installation and Operation of Tanks
- Installation Procedures and Best Practices.
- Site selection, tank foundation preparation, and installation steps.
- Key considerations for new installations and retrofitting.
- Operational Aspects of Tank Farms.
- Blending, mixing, and floating roof dynamics.
- Essential operational protocols for safety and efficiency.
- Tank Farm Configuration and Capacity Management.
- Assessing operational needs and optimizing tank farm layout.
- Understanding feed, intermediate, and product storage management.
- Practical Exercise: Simulated tank installation and configuration planning.
Day 3: Maintenance and Integrity of Storage Tanks
- Maintenance Strategy Development.
- Establishing proactive and preventive maintenance schedules.
- Inspection intervals, methods, and condition assessment.
- Tank Integrity Management.
- Key principles of API 653 for tank repair and maintenance.
- Managing tank accessories: roof seals, mixers, roof drains.
- Corrosion Protection Techniques.
- Cleaning, coating, cathodic protection, and material considerations.
- Workshop: Developing a maintenance strategy based on API standards.
Day 4: Safety and Environmental Considerations
- Fire Protection and Safety Systems.
- Types of fire suppression and protection systems (venting, frangible roofs).
- Detonation arrestors, flame protection, grounding, and bonding.
- Environmental Protection and Emission Control.
- Emission reduction measures and pollution control equipment.
- Tank product containment, bund walls, nitrogen blanketing.
- Tank Entry and Cleaning Procedures.
- Entry protocols, sludge handling, degassing, and cleaning.
- Addressing safety challenges in confined spaces.
- Case Study: Incident analysis of a hydrocarbon spill and containment response.
Day 5: Troubleshooting and Advanced Tank Farm Operations
- Common Operational and Maintenance Challenges.
- Identifying and troubleshooting tank and accessory failures.
- Tank bottoms, sludge management, and operational efficiency.
- Risk Management and Contingency Planning.
- Contingency planning for common and extreme scenarios.
- Preparing for regulatory inspections and incident responses.
- Advanced Tank Accessories and Automation.
- Modern advancements in tank accessories and their benefits.
- Role of digital monitoring and automation in tank farm management.
- Capstone Exercise: Group activity to apply course knowledge in a tank farm troubleshooting simulation.